Piping inspection

Solution

Inspecting industrial pipelines is a complex task that often takes a lot of time. The difficulty lies in the frequently elevated locations and hard-to-reach places where these pipelines are located. Pipes are often placed very close to each other. Moreover, traditional inspection methods bring additional challenges, such as the use of scaffolding, which can be costly. Many chemical companies are looking for ways to minimize human intervention at hazardous heights and difficult-to-access locations, in line with their safety policies.

This can lead to:

Increased inspection costs due to the need for scaffolding, permits, and manual labor.
Longer downtimes, as preparing and executing inspections takes more time.
Higher safety risks, with personnel exposed to hard to reach places.
Limited inspection frequency, resulting in missed early warning signs of degradation.
Unexpected downtime, due to defects or shutdowns enforced by regulators.

In the pursuit of improved safety and efficiency, SkyeBase offers an innovative solution. By using advanced handheld sticks, scanning tools and drones, the need to work physically in these complex installations is minimized. The collected visual and thermal data, measurements, scans and wall thickness data are then systematically recorded and processed into usable inspection reports for maintenance and repair. This not only leads to a better understanding of maintenance needs and the return on investment of assets but also reduces environmental risks.

Combined Techniques for a Comprehensive Solution:

Drone and robotic inspection technologies
Advanced NDT techniques
Visual, Thermal, Scanning: Ultrasonic (UT) and Pulsed Eddy Current (PEC)
Emission: Sensor technology
Measurements: Lidar
3D visualization

Findings are reported based on images, scans and wall thickness measurement data compared to the nominal value, with technical justification and technical advice provided. Thanks to the ability to work with 3D visualization or orthophotos, we gain insight into the exact location of defects and what to focus on for maintenance and repair, resulting in clear reporting. Furthermore, we enhance reporting efficiency by using AI technology. Our corrosion and crack model is deployed to improve reporting. Live AI and a Data Transfer Portal are available to provide real-time insights and further streamline reporting. In the case of a legally required inspection report, we collaborate with a legally recognized inspection body and apply AI-supported reporting options as needed.

Increased Efficiency: By utilizing drones, scan tooling and handheld sticks, the inspection process is significantly expedited, resulting in a more efficient workflow, better visibility, and reduced downtime of installations.
Accurate Data Collection: The combination of various sensors, including RGB, thermal, UT, scanners and lidar cameras, ensures precise and detailed data collection. This allows technicians to perform detailed defect annotations and localizations.
Enhanced Maintenance Planning: The generated 3D visualizations and orthofoto’s offer valuable insights for targeted maintenance planning. This helps identify areas that require special attention and contributes to better allocation of maintenance resources.
Collaboration with Inspection Bodies: SkyeBase collaborates with Vinçotte/KIWA to meet legal inspection requirements and certifications, as well as to develop inspection plans when necessary. This ensures reliable and compliant inspection reports.
Optimal Data Storage: SkyeBase’s intelligent data platform I-Spect collects data from drones, robots, and sensors in an organized manner, enabling useful data analysis and insights that increase the uptime of installations.

Ready to revolutionize your piping inspection approach?

Discover how SkyeBase and Vinçotte / Kiwa can optimize your industrial asset management strategy. Schedule a demonstration and take the first step towards optimizing your piping inspections and ensuring regulatory compliance with unparalleled ease and accuracy.

Piping inspection

Solution

Ready to revolutionize your piping inspection approach?

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